Reconstruction of ball mill gear lubrication system

　　Existing problems

　　(1) Lubrication system (including: circulation lubrication system, centralized lubrication system, etc.) fuel tank without liquid level indicator, unable to determine how much oil in the fuel tank is not easy to determine the time to refuel the fuel tank, very easy Resulting in Lubricating Oil box deficiency, the pneumatic pump is easily damaged, and if there is no timely supplementary oil, it will cause damage to the grinder to reduce the life of the gear (Lifetime). The ball mill is a crushing key device after the material is broken.

　　(2) The lubricating fuel tank and the pump are integrated. When adding lubricating oil to the fuel tank, it must first put the pneumatic pump, and then add a lubricating oil from the pneumatic pump, it is very inconvenient, it is easy to overflow when suppressing lubricants. Causes waste. The ball mill is different from the mineral mode, can be laminated and overflow type.

　　(3) Gear lubrication system (including: circulation lubrication system, centralized lubrication system, etc.) For a separate system, when a lubrication system is fault, only indicators flashing on the control (no other alarm prompt) Device. During the actual use, this fault prompts are rarely discovered in time, and the lubrication system does not lock with the PLC control cabinet of the ball mill. When the gear lubrication system fails, the PLC cabinet has no alarm prompt, and it cannot be found and handled in time.

　　Question, often causes the ball mill due to a gear lubrication system to park (PARK), which greatly affects the efficiency of new equipment. Due to the presence of the above problems, the new ball mill is run for half a year, and the number of failed parking is 9 times due to the gear lubrication system (including: circulation lubrication system, centralized lubrication system, etc.), and there is 3 pneumatic pumps, and the parking time has accumulated 36h. Direct loss is nearly 300,000 yuan. After the improvement effect

　　(1) After the improvement, the liquid level of the gear lubrication system can be seen from the new level indicator, and when the operator can add lubricating oil in time when it is lower than the red scale (scale) liquid level. (LUBRICATING OIL), supplementing lubricants can be convenient and safe by adjusting valves on the tubing. The ball mill is a crushing key device after the material is broken. The improved lubrication system has never had a failure of the lubricating tank deficiency (enabling production, promoting).

　　(2) Improved gears (GEAR) lubrication systems (including: circulatingSliding system, centralized lubrication system, etc.) to achieve interlock protection with the new ball mill PLC cabinet. The ball mill is different from the mineral mode, can be laminated and overflow type. The ball mill is suitable for dust grinding various ore and other materials, which are widely used in different industries such as moisture, building materials and chemicals, can be divided into dry and wet two kinds of grinding methods.

　　After the PLC control system is introduced into the PLC control system, the ball mill PLC control cabinet has a sound and light alarm prompt, allowing the operator to discover and process problems in time. During the second half of the year, the gear lubrication system has a 5 system failure in the running of the gear lubrication system (2 times for pneumatic pump, 2 tubing blocks, 1 total gas source pump), PLC control cabinet timely accurate sound and light alarm prompt, through maintenance The timely handling of the personnel has successfully solved the problem, avoiding the fare of the murderous gear lubrication system causes the balloon parking (PARK).

　　The improvement of the gear lubrication system is correct and successful, and has certain promotion value. Engaged in energy-saving ball mills, ceramic ball mills, cone ball mills and other ball mill equipment, with advanced patents (meaning: public letter or public literature) certificate, leading the industry's domestic ball mill manufacturer, quality quality, perfect after-sales , Escort your equipment and production!